Custom MQL Systems and Packages
For machining and metal cutting applications, MagLube offers what we feel is a superior alternative to flood coolant methods. Our MQL systems allow manufacturers to use only ounces of natural biodegradable lubrication oil, compared to gallons traditionally needed for toxic flooding methods.
Our minimum quantity lubrication (MQL) setups have a wide range of benefits but in the end, it’s as simple as this; MagLube MQL Systems save you time, money and produce higher quality cuts!
We have pre-configured packages that work with a wide range of applications such as:
- CNC Router
- Milling/Drilling
- Band Saw
- Circular Saw
- Stamping – Punch Press
- O-Ring Oiler
If one of our packages isn’t right for your application, we’ll custom engineer the perfect solution for whatever your metal working needs are.
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MQL Packages
These MQL system packages shown below can be quickly setup on a variety of machining applications. The 4 packages below work well on the systems on which they’re pre-configured. However, they can be utilized on other machining operations as well, with some slight calibration adjustments.
To find out more about each specific package, follow the button below.
Custom Designed MQL Systems
There are machining applications that may require a more specialized or customized solution than what our packages offer. In this case, we have you covered. Our design engineer will work hand in hand with your team to create the perfect customized MQL system for your needs.
Utilizing SolidWorks, our 3D CAD design software of choice, we’re able to custom design and machine any parts needed right here in our facility. This saves you time and money, plus offers you peace of mind, knowing MagLube is able to custom build your system needs right here in-house, without having timely delays, waiting on any third party providers.
If you’re not sure how MagLube’s MQL products can help you, just reach out to us today. Let’s hop on the phone and see what you got. We’ll give you our honest assessment of whether or not MagLube’s systems are right for your needs.
Benefits Using MQL Systems and Lubricants
Applicator Benefits
Applicators are custom designed for each specific application. Our lubricant manufacturers’ applicators are perfect for many functions, including:
- Nozzle design tailored for best spray pattern
- Multiple control types including manual, pneumatic & electric solenoid.
- Multiple reservoir capacities from 10 oz. to 5 gal.
- Manufactured in steel NEMA-style boxes
- All controls located inside locking steel box
Lubricant Benefits
There are a number of distinct benefits to our products that are safe, non-toxic, and biodegradable while contributing to safer working conditions and cleaner machine operations without requiring EPA hazardous ingredient reports. Other benefits include:
- Eliminates need for flood coolant and other cutting fluids
- Increased tool life with reduced heat and friction
- Better surface finishes due to elimination of chip welding
- Conducive for all metals, plastics, wood, and rubber
- Increased feed rates for faster production
- No disposal of spent oils for safer working conditions
- No parts washing
- Long term cost savings
- No discoloration of parts
MQL System Specs.
Standard Applicators: All industrial lubrication systems require a designated airline to operate the MQL system (80-120 psi recommended) 1-8 Nozzles.
Activation Options:
- Air only
- Slide valve (attached to system)
- Remote magnet / mountable toggle switch
- Solenoid(s) (110VAC, 240VAC, 24VDC)
- Air signal pilot valve(s)
- Pneumatic or electric limit switch activation
- Programmable PLC
Nozzles Options:
- Magnet / mountable flexible loc-line (4-18” length)
- 1/4” x 12” bendable copper / stainless with brass tip
- Wide angle fan spray nozzles (30°, 60°, 80° or 120°)
- Universal bandsaw nozzle in two different lengths
- 2 port circular saw nozzle (for blades 24” and under)
- 3 port circular saw nozzle (for blades over 24”)
- 3 or 4 port halo nozzle retrofitted to spindle
- Custom designed nozzles for any application
Hose Length: 8 – 60 feet
Reservoir Size: Available with screen filters and low level switches
- 10 ounce plastic
- Quart aluminum/acrylic with screen filter
- 1/2 gallon aluminum/acrylic with screen filter
- 1 gallon aluminum/acrylic with screen filter
- 1 gallon steel tank
- 2 gallon steel tank
- 5 gallon steel tank
Custom Applicators: Some applications require a different approach and may need a special type of MQL system. Since we manufacture our MQL systems in house, we can manipulate them to fit your needs. Our applicators can lubricate as many points as necessary and at various times. Our injector pumps can be set to work independently of each other, to minimize your lubricant consumption and maximize your efficiency.